Soap Production Line

250 kg/hr

Model  SL144

 

Soap Production Line 1

 

Fully automatic soap production line — available in 125 kg/hr, 250 kg/hr, and 500 kg/hr capacities. Optional saponification boiler and soap noodle plodder available on request

 

General Features:

  1. Machines are manufactured from stainless steel with European components.

  2. All metal parts are fabricated on CNC laser machines to ensure dimensional accuracy.

  3. Main parts are assembled using bolts, without welding, to simplify maintenance operations.

  4. Each part has its own serial number and engineering drawing , allowing us to reproduce

  5. Spare parts can be ordered later by a photo part or its part number

Production line Machines:

Soap Kettle

  1. Internal capacity of the kettle: 500 kg of oil and caustic soda.

  2. Kettle body made of corrosion-resistant stainless steel, 2 mm thickness.

  3. Equipped with a heat- and corrosion-resistant mixing arm.

  4. Mixing arm driven by a 7.5 HP electric motor with speed reducer.

  5. 3-inch bottom valve for discharging the soap after saponification.

  6. Kettle mounted on a laser-cut base made from high-quality steel plates

 

 Soap Production Line 2   Soap Production Line 3

 

Noodles Plodder

  1. Soap noodle plodder, capacity 250 kg per hour.

  2. Plodder body made of stainless steel.

  3. Operated by a 7.5 HP electric motor with speed reducer.

  4. Equipped with an end die plate for producing noodles in different sizes.

  5. Mounted on a laser-cut base made from high-quality steel plates

  6.  

      Soap Production Line 4  Soap Production Line 5

    Click Image for Video

     

Soap Mixer

  1. Mixer constructed from high-quality stainless steel, 2 mm thickness.

  2. Capacity: 30 kg of soap noodles every 7 minutes.

  3. Equipped with a mixing unit powered by a 7.5 HP motor and gearbox.

  4. Fitted with a top filling door and a side discharge door.

  5. Mounted on a laser-cut base made from high-quality steel plates

 

Soap Production Line 6    Soap Production Line 7

Click Image for Video

 

Roll Mill

  1. Soap homogenizing mill, capacity 250 kg per hour of raw material.

  2. Equipped with a feeding hopper made of 3 mm stainless steel.

  3. Powered by an Italian-made 7.5 HP electric motor with gearbox.

  4. Three rollers for milling the soap noodles to the required thickness to ensure uniform color blending.

  5. Adjustable gap between rollers to control the homogenization process.

  6. Roller dimensions: 50 cm width, 14 cm diameter.

  7. Machine mounted on a laser-cut base made from high-quality steel plates

 

Soap Production Line 8  Soap Production Line 9 

 

 

Bar Plodder

  1. Soap bar plodder, capacity 250 kg per hour.

  2. Plodder body made of stainless steel.

  3. Operated by a 7.5 HP electric motor with speed reducer.

  4. Equipped with an end die plate for producing bars in different sizes.

  5. Mounted on a laser-cut base made from high-quality steel plates

 

Soap Production Line 10    Soap Production Line 11

 

 

Automatic Soap Press

  1. Automatic soap press, capacity 500 kg.

  2. Press powered by a 2 HP electric motor.

  3. Designed to accept interchangeable molds according to the required shape.

  4. Equipped with guide rollers to feed the soap bar from the plodder to the mold.

  5. Conveyor belt for manual collection of finished soap pieces, soap trimmings gathered at the end of the belt.

  6. Electrical control panel for start, stop, and adjustment.

  7. Conveyor operates in synchronization with the plodder, with the plodder pausing momentarily during pressing.

  8. Press mounted on a laser-cut base made from high-quality steel plates

 

Soap Production Line 12

Click Image for Video

 

Semi Automatic Soap Press

  1. Eccentric press, 500 kg capacity.

  2. Press powered by a 2 HP electric motor.

  3. Designed to fit interchangeable forming dies according to the required shape.

  4. Mounted on a laser-cut base made from high-quality steel plates.

  5. Press base equipped with two stations for bar cutting and for soap stacking before and after pressing.

 

Soap Production Line 13 Soap Production Line 14

Click Image For Video

 

Conveyor Belt

  1. Conveyor belt for transferring soap between production line stages.

  2. Belt dimensions: 3 meters long x 30 cm wide.

  3. Powered by a 1 HP motor with suitable speed reducer

 

Soap Production Line 15

 

Soap Dies

Soap Production Line 16  Soap Production Line 17 

 

 

 

 

Different line layouts

 

Soap Production Line 18

Semi automatic line from noodles

Soap Production Line 19

Automatic line from noodles

Soap Production Line 20

Semi Automatic line from oil

 

Soap Production Line 21

Automatic line from oil

 

 

 

Soap Line Pictures

Soap Production Line 22

 

Soap Production Line 23

 

Soap Production Line 24

more..

 

 

Click here for Plodder Video

 

Click here for Mixer Video

 

Click here for Automatic press

 

Click here for Semi automatic press